INCLUDES THE FOLLOWING SOFTWARE OPTIONS: NO051 USER MACRO (COMMON VARIABLES:600 PAIRS) NO075 MAZAK TAPPING/BORING TORNADO (G130) NO098 EIA/ISO CODE INPUT FUNCTION (STANDARD) NO139 ADD'L EIA/ISO FUNCTIONS: *SPIRAL INTERPOLATION (EIA)(G02.1/G03.1) *PATTERN ROTATION (EIA) *3 DIMENSIONAL CUTTER COMPENSATION (EIA) *GEOMETRIC COMMAND (EIA) *SCALING (EIA)(G50/G51) *EXTERNAL DATA INPUT/OUTPUT (EIA) NO142 INVERSE TIME FEED (G93) NO144 SEQUENCE NUMBER COMPARISON STOP FUNCTION NO481 ADD'L WORKPIECE COORDINATE SYS 300 PAIRS NO483 THREAD CUTTING FUNCTION (G33) NO509 POLAR COORDINATES INPUT (G122)(EIA) NO516 EIA PATTERN CYCLE (GRID,ARC) (G34.1 / G35 / G36 / G37.1)
The following functions are included as standard on the SMOOTH control: NO443 B)MAZACC-2D SOFTWARE(SHAPE COMPENSATION)(G61.1) NO444 D)MAZACC-3D HIGH-SPEED SOFTWARE PACKAGE(G5P2) NO445 B)SHAPE COMPENSATION FOR ROTARY AXES NO497 D)HIGH SMOOTHING CONTROL (REQ.MAZACC-3D) NO498 RAPID OVERLAP The following additional control functions are with the SMOOTH STANDARD PACKAGE: * SEAMLESS CORNER CONTROL * VARIABLE ACCELERATION CONTROL * ULTRAHIGH-SPEED MACHINING MODE
SD Memory slot will accept SD card with capacity up to 32GB
NOTE: RELOCATION DEVICE IS A PERMANENT BATTERY OPERATED DEVICE THAT RESIDES IN THE ELECTRICAL CABINET OF THE MACHINE. THIS DEVICE IS STANDARD FOR ALL MAZAK MACHINES AS AN EXPORT COMPLIANCE MEASURE TO PREVENT ILLEGAL TRANSFERS AND MISAPPROPRIATIONS WITHOUT THE PROPER GOVERNMENTAL AUTHORIZATION. THE DEVICE WILL SIGNAL AN ALARM AND COMPLETELY SHUT DOWN THE MACHINE UPON ANY REPOSITIONING AND/OR RELOCATION OF THE MACHINE. MAZAK REQUESTS THAT YOU CONTACT THE LOCAL MAZAK REPRESENTATIVE PRIOR TO ANY REPOSITIONING AND/OR RELOCATION OF THE MACHINE. THE MAZAK REPRESENTATIVE WILL VERIFY THE LOCATION OF THE MACHINE ACCORDING TO THE PROPER EXPORT ADMINISTRATION GUIDELINES AND ISSUE A NEW PASSWORD TO INITIATE STARTUP OF THE MACHINE.
Grease Lubrication / 95.5NM
Oil/Air Lubrication / 110NM
Factory Install Only
Factory Install Only
Factory Install Only
Ethernet Operation Function: With NC and host computer connected with Ethernet, any large size EIA/ISO program pre-saved within the host computer can be executed for automation while transferring that program to the NC memory under an Ethernet-based network environment. Notes and Cautions: EIA/ISO Program only. Option #54 on control options page.
Allows the user to take their Mazatrol Program and then convert it into a G-Code program. However, “Canned Cycles” do not get output in this conversion, making it seem that the code has been written manually. Once converted to the new format, the user has the capability to make edits to the program on their personal computer. Option #25 on the control options page. Option is not available for the machines w/Fanuc.
This option allows the control to continuously monitor the cutting load of the drill in use. By setting the threshold on the drill monitor display, the drill auto pecking cycle will execute the pecking process only when the machine torque exceeds the threshold level. Option #53 on control option page. Notes and Cautions: Auto pecking cycle helps prevent tool breakage and reduces machine down time. On a Matrix Mill control this option can be used with Mazatrol and EIA programs. On a Fusion 640M this option can only be used in Mazatrol. On a Matrix Lathe and Fusion 640T this option can ONLY be used in Mazatrol. Only for drill application.
NOTE: Requires synchronized tapping function on machine *If a synchronous tapping process is stopped before completion of the operation, the normal conditions for automatic operation cannot be used. The Tap Retract function allows the tap to be taken automatically out of the workpiece. To recover the Tap after a loss of power or e-stop, remove all alarms from the control and press the TAP RETRACT soft key to reverse the direction of the tap. Notes and Cautions: Rate of Retract Speed is governed by BA72(%), Requires Synchronous Tapping, Tap retract function cannot be used for synchronous tapping on a inclined plane. This is Option #68 on the control options page.
G00 Slope Constant refers to how the machine handles the rapid moves. Without this option, an axis will accelerate and decelerate as straight lines on a graph. With this function, the axis move will be much smoother. A graph that shows the axis move would have curved lines. This results in Smother Acceleration/Deceleration by filtering and shorter time for short distance movement. Notes and Cautions: This is Option #33 on the control option page.
Allows quick changing of the base units for the machine from inch to metric, and metric to inch. Also allows the customer to input and view program and tool data in either inch or metric units, regardless of the base units the machine is setup in. Notes and Cautions: Certain variable data in the control is stored in both inch and metric values. Care must be taken to ensure that changes made to one system are also made in the other system if the customer wishes to switch back and forth. To change the base units of the machine requires powering the machine off and on. This is Option #31 on the control options page.
Allows a programmer to create a compound curve using Nurb control points instead of the normal point to point method of programming. This method of programming produces a smooth, predictable curve with fewer lines of code than would otherwise be required. This is Option #48 on the control options page. Notes and Cautions: The advent of controls with greater memory size and highly capable CAM systems able to output thousands of accurate points has reduced the need for this option. Sample program is on a Smart QT lathe creating a roughly 1.5” Radius on a 6” OD Corner on the face of a part. Usage on mills is very similar.
This option allows the programmer to temporarily shift the work piece origin to a new location using any combination of X, Y, Z, and B and make that the active cutting plane. Option #19 3D CO-OR ROT on option page of control. Notes and Cautions: Standard EIA Canned Cycles can be used in this mode. .Mazacc 2D can be used in this mode. For parts with compound angled features, please see option Tilted Work Plane (G68.2).
Note: Requires manual cylinder position/angle adjustment. Up to a 6" maximum stroke for air nozzle.
Note: Air nozzle can be programmed to rotate to specific angular positions for each tool. Up to a 6" maximum stroke for air nozzle. Air nozzle can be used in conjunction with or without programmable coolant.
NOTE: Price is for machine without through spindle coolant option.
Factory Install Only Maximum Pressure = 213 psi
NOTE: Required when the Niagara Coolant option (CS300) is selected
*NOTE: Requires 100-120V power supply
NOTE: Strongly recommended for Chip Conveyor and Auger
Mazak SuperFlow S8 / 1000 single outlet, fixed high pressure coolant system (1000psi/8gpm measured at the pump) including one high-capacity bag filter vessel.
Mazak SuperFlow T8 / 1000 single outlet, fixed high pressure coolant system (1000psi/8gpm measured at the pump) including two high-capacity bag filter vessels.
Mazak SuperFlow V8M / 1000 single outlet, variable high pressure coolant system (200psi - 1000psi/8gpm measured at the pump) including dual high-capacity bag filters with manual cross over.
Mazak SuperFlow C8 / 1000 single outlet, fixed high pressure coolant system (1000psi/8gpm measured at the pump) including Single Bag Type Filter for cyclonic filter sediment only. The coolant will be filtered by the cyclonic filter only and this is not a crossover type filter system.
Mazak SuperFlow V8A / 1000 single outlet, variable high pressure coolant system (200psi - 1000psi/8gpm measured at the pump) including dual high-capacity bag filters with auto-cross over.
Recommended for steel.
NOTE: THIS PACKAGE INCLUDES THE RENISHAW WIRELESS OTS-AA TOOL SETTER WITH ROTATING TOOLSETTING SOFTWARE CABABLE OF SETTING LENGTH, DIAMETER, AND DETECTING BROKEN TOOLS. THIS PACKAGE ALSO INCLUDES THE PREP FOR MAZAL MONITORING SYSTEM B OPTICAL OMP60 WITH INSPECTION PLUS SOFTWARE.
NOTE: INCLUDES RENISHAW RMP600 RADIO PROBE, TOOLSETTER, INSPECTION PLUS SOFTWARE, AND ROTATING TOOL SETTING SOFTWARE.
INCLUDES: 2 days onsite training by Renishaw and Calibration Tool. SPECIAL NOTE: For installation in Mexico add $2,000.
Factory Install Only
Factory Install Only
NOTE: Hydraulic Clamp / Hydraulic Unclamp / Pneumatic Part Seat / Electrical I/F
NOTE: 2 x Hydraulic Clamp/ 2 x Hydraulic Unclamp / Electrical I/F
NOTE: Hydraulic Clamp / Hydraulic Unclamp / Pneumatic Part Seat / Air Blow / Electrical I/F
CD will include each of the following manuals: Programming Operating Tooling Maintenance Parts List Electrical Circuit Diagrams ************************************************************ Note: Electrical and PLC Manuals will be provided in hard copy form, located in electrical cabinet.
NOTE: This is in place of the standard CD Manual
NOTE: The CD-ROM set consists of all maintenance, operation, parts, electrical, PLC, service procedure, tooling, CNC programming and operation manuals.